Effluent treatment plants (ETPs)
Efficient. Reliable. Compliant. ETP solutions from Nirtech
Custom-Engineered Systems for Optimal Performance
Effluent treatment plants (ETPs)
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Efficient. Reliable. Compliant. ETP solutions from Nirtech
Custom-Engineered Systems for Optimal Performance
Full 2
Full 3
Efficient. Reliable. Compliant. ETP solutions from Nirtech
Custom-Engineered Systems for Optimal Performance
Full 3
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Delivering Clean Water Solutions with Advanced Effluent Treatment Technologies

Effluent treatment plants (ETPs) are essential for safeguarding our environment by treating wastewater from industrial processes and municipal sources. At Nirtech, we are a frontrunner in providing cutting-edge ETP technologies that ensure efficient and eco-friendly wastewater treatment.

ETPs are designed to treat wastewater by removing contaminants, ensuring that the effluent meets regulatory standards before discharge. The treatment process typically involves multiple stages, including pre-treatment, primary treatment, secondary treatment, and sometimes tertiary treatment, each targeting different types of pollutants.

Pre-treatment Technologies
Pre-treatment is the initial phase in the effluent treatment process. Its primary purpose is to remove large debris and grit, reducing the load on subsequent treatment stages. Effective pre-treatment enhances the overall efficiency of the ETP and prolongs the lifespan of downstream equipment.

Tube Settler

Tube settlers are an advanced pre-treatment technology used to improve the sedimentation process in water and wastewater treatment plants. They consist of a series of inclined tubes or plates that provide a large surface area for particles to settle as water flows upward through them. This design reduces the vertical distance that particles must travel, allowing for quicker and more efficient settling.

Advantages of Tube Settlers in Pre-Treatment

Increased Surface Area : The inclined tubes provide a larger surface area, enhancing particle settling efficiency.

Improved Clarification : By facilitating the removal of fine particles, tube settlers enhance the clarity of the water, reducing the burden on downstream filtration processes.

Space Efficiency : Tube settlers can be installed in existing tanks, reducing the need for additional space and infrastructure.

Cost-Effective : They offer an economical solution for upgrading existing treatment facilities to meet higher treatment standards without significant capital investment.

High-Rate Solid Contact Clarifiers (HRSCC)

High-Rate Solid Contact Clarifiers are advanced water treatment systems designed to efficiently remove suspended solids and other impurities from wastewater. HRSCC units integrate coagulation, flocculation, solids recirculation, and clarification within a single basin. This design streamlines the treatment process, leading to efficient removal of impurities and reduced chemical usage.

Technical Process and Functioning

● Coagulation and Flocculation : As wastewater enters the HRSCC, coagulants are introduced to destabilize suspended particles. Mechanical mixing ensures thorough interaction, forming larger aggregates known as flocs.

● Solids Recirculation : A portion of the settled sludge is recirculated back into the incoming wastewater. This recirculation enhances floc formation and improves the settling characteristics of the particles.

● Clarification : The mixture flows into the clarification zone, where flocculated particles settle due to gravity. The clarified water then moves upward and exits the system, ready for further treatment or discharge.



Benefits of HRSCC in Effluent Treatment

● Enhanced Treatment Efficiency : By consolidating multiple treatment stages, HRSCC units improve the overall efficiency of the effluent treatment process.

● Space Optimization : The compact design of HRSCC systems reduces the footprint required for installation, making them suitable for facilities with limited space..

● Chemical Reduction : Efficient mixing and solids recirculation lead to lower chemical consumption, resulting in cost savings and reduced environmental impact..

● High-Quality Effluent : HRSCC units consistently produce treated water with low turbidity and suspended solids, ensuring compliance with stringent discharge standards.

Dissolved Air Flotation (DAF) Systems

DAF is a water treatment process that clarifies wastewater by removing suspended matter such as oil or solids. The removal is achieved by dissolving air in the water under pressure and then releasing the air at atmospheric pressure in a flotation tank basin. The released air forms tiny bubbles which adhere to the suspended matter, causing it to float to the surface where it may then be removed by a skimming device.

Technical Process and Functioning

● Pressurization : A portion of the clarified effluent water leaving the DAF tank is pumped into a small pressure vessel into which compressed air is also introduced. This results in saturating the pressurized effluent water with air.

● Air Release and Bubble Formation : The air-saturated water stream is recycled to the front of the float tank and flows through a pressure reduction valve just as it enters the front of the float tank, which results in the air being released in the form of tiny bubbles.

● Attachment and Flotation : Bubbles form at nucleation sites on the surface of the suspended particles, adhering to the particles. As more bubbles form, the lift from the bubbles eventually overcomes the force of gravity. This causes the suspended matter to float to the surface where it forms a froth layer which is then removed by a skimmer.

Benefits of DAF Systems in Effluent Treatment

● High Removal Efficiency : DAF systems can remove up to 90% of suspended solids and other contaminants from wastewater.

● Enhanced Water Quality : DAF produces superior water quality compared to sedimentation due to better removal of fine particles and colloids at higher flow rates.

● Space Efficiency : Modern DAF units using parallel plate technology are quite compact, requiring less space for installation.

● Cost-Effective Operation : DAF systems are highly effective in removing a wide range of pollutants from water, making them a cost-effective solution for wastewater treatment.

Effluent Treatment Plant (ETP) – FAQ

Membrane Bioreactor (MBR) is often preferred for treating high-strength wastewater due to its ability to achieve very high effluent quality. The membrane filtration step effectively removes suspended solids and other contaminants, resulting in a cleaner effluent.

MBBR systems typically utilize small plastic carriers filled with a biofilm of microorganisms. These carriers can vary in shape and size depending on the specific application.

The biofilm provides a large surface area for microorganisms to attach and grow. These microorganisms actively degrade organic matter, remove nutrients, and improve water quality.

Compared to other biofilm technologies like trickling filters, MBBR offers higher treatment efficiency in a smaller space, better resistance to hydraulic and organic shock loads, and easier control of the process.

In this process, wastewater is mixed with a suspension of microorganisms (activated sludge) in an aeration tank. Aeration promotes the growth of microorganisms that consume organic matter, converting it into biomass (sludge).

Common variations include conventional activated sludge, extended aeration, and modified aeration processes, each with specific design and operating parameters.

The key stages include aeration, settling (to separate the activated sludge from the treated water), and sludge disposal.

The Activated Sludge Process is a well-established and widely used technology with several advantages:

  • Versatility: It can be adapted to treat a wide range of wastewater types.
  • Cost-effectiveness: It is generally a cost-effective option for many applications.
  • Mature technology: Extensive research and development have resulted in a robust and reliable process.

MBR integrates a membrane filtration system with the activated sludge process. The membrane physically separates the microorganisms from the treated water, resulting in higher effluent quality.

Challenges may include membrane fouling (accumulation of material on the membrane surface), higher energy consumption for membrane operation, and potentially higher capital costs.

The choice of ETP technology depends on several factors, including:

  • Wastewater characteristics (flow rate, pollutant concentration, etc.)
  • Space availability
  • Budget constraints
  • Effluent discharge requirements
  • Energy consumption
  • Environmental impact
  • Operational and maintenance considerations